Design, molding and assembly: an integrated process delivering efficiency and sustainability

We engineer and injection mold custom plastic components through an integrated workflow that ensures quality, refined aesthetics, efficiency, sustainability and robust technical performance.

Injection molded plastic components engineered and manufactured through an integrated workflow

From R&D to co‑design, from mold construction to injection molding, EPS delivers solutions that optimize tooling costs and molding cycle times through appropriate design choices, material selection, and process parameters. Our approach goes beyond standard DFM, as we examine every technical detail, combining mechanical engineering with advanced simulation. Our analysis also covers product lifecycle requirements and the selection of plastic materials suited for both technical and aesthetic performance, including, where applicable,sustainable options such as recycled polymers, bioplastics, and next‑generation materials.

Precision engineering for injection molded components: materials, tooling and process control

Every injection‑moulded plastic component relies on a structured engineering process that begins with a concept shaped by functional and application requirements and continues through tooling design, mold setup, and final moulding validation. Each product is shaped by technical choices involving material behaviour, mould design, surface treatments injection system configuration and conditioning parameters.

Balancing these factors ensures strong performance and a proper response to market demands, thanks to dimensional consistency, stable process capability, full customization, optimized cycle times, and scalable production. High‑precision geometries and tight tolerances work hand in hand with the selection of polymers engineered for optimal flow, mechanical strength, and long‑term durability.

At EPS, innovation isn’t just about advanced materials and injection‑molding technology. It’s also about the values, commitment and passion that guide the way we work every day. If you’re curious to see what drives us — our approach, our mindset and the principles behind our choices.

The process is completed with downstream assembly steps, where we apply pre spacers and protective film.

A fully integrated approach to assembling custom plastic components

We co-design and mold customised plastic part, bringing design, engineering, and production together in one streamlined process. Each part is developed to ensure consistent quality, hight aesthetics and reliable technical performance. We manage both simple and complex assemblies, all the way to the free-pass finished product, in a dedicated department. Our production area is designed for an optimized workflow: from injection molding to final assembly. In the assembly department, we also turn components into free-pass finished products. Assembly also includes ultrasonic welding and hot welding: it  is completed with functional or leak tests when required.

Ensuring MOCA safety through a dedicated, fully controlled Food Contact Area

A dedicated food-contact area, ensuring safety, compliance, and full traceability for MOCA products. We support companies across different industries by providing integrated solutions that optimize the development cycle, simplify production stages, and give greater control over timing, quality, and technical compliance.